After observing the patterned ITO sample with deposited tubes on the SEM, AFM was used to accurately determine the tube diameters by measuring their heights. AFM was operated in tapping or semi-contact mode with approximate scan size of 8 um x 8 um as seen on Figure 7. Although, the regions observed by the SEM and AFM do not exactly correlate - bundle like structures were also observed similar to SEM with the AFM topographic images. In total, four (8 um x 8 um) images were taken and heights of 40 individual tubes were measured by taking linecuts approximately perpendicular to the tube long axis as seen on Figure X (right). The small background grainy structure on the order of few nanometers is likely the ITO metal coating, while the larger and taller spherical-like shapes are surfactant clumps. We note that the lateral AFM resolution is limited to around 25-30 nm which is limited by the tip radius and stage controls.
Figure 7 - (left) Topographic AFM scan in tapping mode of the ITO sample over a 8x8 um square region. (right) Height profile along blue line on left image indicates tube height of 7-8 nm.
Figure 8 below summarizes the tube diameter distributions measured by both SEM for two samples (50 tubes for the ITO sample & 45 tubes for the carbon film) and from the AFM as described above. For the SEM samples, micrographs were imported/calibrated, and tube widths were manually measured using the line tool in ImageJ. We see a clear separation in the size distribution as the AFM measures on average about 6.7 nm diameter while the SEM micrographs indicate tube diameters of about 23 and 53 nm. It is important to note that for the carbon film sample, micrographs were only taken at lower 0.5 to 0.6 kV as contamination from the beam interacting with surface and charging was readily observed - which could further make tubes appear larger. The ITO sample micrographs were taken at 5 kV which has a narrower beam spot size - potentially improving resolution to provide more accurate measurements.
Figure 8 - NT diameter distribution across the SEM and AFM measurements. SEM measures larger apparent tube diameters possibly due to limited resolution and beam interactions with the sample.
AFM is widely accepted as the more accurate tool for measuring small nanotube diameters.
Although these measurements are not correlative (i.e. not of the same tubes), I believe the sample size is great enough to indicate that characterizing small diameter SWCNTs under SEM may significantly overestimate tube diameter compared to the gold-standard AFM. We note that typical surfactant tubes that are just spin-coated measure about 3-5 nm, so our average of 6.7 nm with AFM is in reasonable agreement considering more bundling or surfactant buildup may have occurred from drop-casting. Other groups have similarly measured larger apparent pristine tube (as grown on substrate) diameters under the SEM compared to AFM at varying operating conditions and substrate type [7]. The electron beam interacting with local electric fields from the tube may also be responsible for the diameters to appear larger [8]. Regardless, SEM can still be used as a powerful tool to characterize the overall areal density of the tubes on the patterned substrate for future correlative studies of individual SWCNTs. Near-term measurements will involve direct surface correlation from AFM of NTs using the patterned substrate with photoluminescence spectroscopy.
Acknowledgments
I would like to thank the Krauss group (Team Tubes!) for providing the nanotube samples and assistance with sample preparations using the spin coater. I would also like to greatly thank
Brian McIntyre for his mentorship with all the instrument training (i.e. SEM/TEM/AFM/sputter coater) as well as teaching the fundamentals of electron microscopy.
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