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Satellite

The Design and Optimization of a Small Cassegrain Telescope

Team Members

Problem Statement

Satellites are highly complex and resource-intensive systems that deliver essential data and images from space, requiring significant time, cost, and technical expertise to design and maintain. Developing a small-scale version of these systems provides a more accessible and cost-effective platform for methods to study performance and testing improvements.  

Specifications and Requirements

The primary requirement for this optical device is that it is cost-effective and capable of imaging. In addition, the design must imitate a Cassegrain design method. 

Value & Units Description & Method of Evaluation 
18.00 G The optical structural assembly (OSA) shall maintain positive Margin of Safety (MoS) > 0.0 under Quasi-Static Limit Loads of Lateral. 
Method of evaluation: Perform simulation and a tensile test using the MTS machine. Apply strain gauges to check for permanent deformation. Inspect for cracks or visible failure. 
180.00 Hz The fixed-base fundamental natural frequencies of the stowed optical assembly. 
Method of evaluation: Simulation and perform an impact hammer test using accelerometers and a DAQ system to identify resonance peaks. 
10.00 % Reduction of part count to simplify assembly. 
Method of evaluation: Compare the part count with the previous year’s design iteration. 
10.00 % Achieve a 10% reduction in total structural weight (including lenses) from the initial CAD design while maintaining a factor of safety of 1.25 against yield. 
Method of evaluation: Compare the final assembly weight on a digital scale with initial NX mass-property estimates. 
0.00039 in Resolution of secondary mirror adjustment. 
Method of evaluation: Set up the optics and image a sample target located 72 inches away. 
0.0039 in The optical assembly shall maintain focus over an operational soak temperature of 122°F ±3.6°F for 60 minutes. Thermal expansion (CTE) induced defocus shall not exceed. 
Method of evaluation: Simulate the assembly and place it in an oven; use markers to detect any lens displacement. 
12 G The optical structural assembly (OSA) shall maintain a positive Margin of Safety (MoS) > 0.0 under Quasi-Static Limit Loads of 12G (Axial). 
Method of evaluation: Perform simulations and verify simulations through tests. 
1.5 FS Factor of safety against ultimate. 
1.25 FS Factor of safety against yield. 
14 % Reduction of obstruction of the primary lens. 

Design/Manufacturing

Final Design Report

Slide Deck

Satellite Presentation